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       泰威機床提示機床零件的所有摩擦面,應當全面按期進行潤滑,以保證機床工作的可靠性,減少零件的磨損和功率損失。本機床的操作者應了解機床的各潤滑點分布位置和所用潤滑油牌號、潤滑周期、潤滑方式。本機床在使用前主軸箱加注30號機械油至檢查孔看到油面的位置;平時應經常檢查油面,發現缺油應立即添加至標準位置。
       溜板箱加注30機械油至檢查孔看到油面的位置;平時應經常檢查油面,發現缺油應立即添加至標準位置。
       床身部分的所有運(yun)動、摩擦表(biao)面(mian)和大溜板上的加油(you)杯(bei)每班使用前加注(zhu)30號機(ji)械油(you)潤滑。

泰(tai)威(wei)機床在出廠前經過負(fu)荷、有負(fu)荷試車,各部件間隙已經調整(zheng)完畢,用戶在使用過程中可進(jin)行如下調整(zheng):

1、主(zhu)軸徑向(xiang)間隙(xi)的(de)調整(zheng)

2、大(da)溜板間(jian)隙的調整(zheng):鑲條(tiao)與導軌間(jian)隙不(bu)大(da)于0.04mm

3、進刀量調整:通(tong)過手柄進行無調速

4、主電機、油(you)泵皮帶張緊度(du)調速

青島泰威機(ji)床有(you)(you)限公司(si)生產的(de)落地系列(lie)車床,具(ju)有(you)(you)以下特(te)(te)點(dian): 結構特(te)(te)點(dian):無床身、尾架,沒有(you)(you)絲杠。 主(zhu)軸箱與進給箱連體(ti)結構,適用(yong)于加(jia)(jia)(jia)工(gong)(gong)(gong)直(zhi)徑大(da)(da)、長度短的(de)工(gong)(gong)(gong)件(jian)(jian),可(ke)用(yong)高速鋼(gang)或硬質合金刀具(ju)對鋼(gang)件(jian)(jian)、鑄鐵件(jian)(jian)及輕合金件(jian)(jian)進行加(jia)(jia)(jia)工(gong)(gong)(gong),可(ke)完成外圓、內孔(kong)、端面、錐面、切槽(cao)、切斷等(deng)粗、精車削加(jia)(jia)(jia)工(gong)(gong)(gong)。 適宜于車削直(zhi)徑較大(da)(da)的(de)重(zhong)(zhong)型(xing)機(ji)械(xie)(xie)零件(jian)(jian),如輪(lun)胎模具(ju)、大(da)(da)直(zhi)徑法蘭管板、汽輪(lun)機(ji)配件(jian)(jian)、封頭(tou)等(deng),廣泛(fan)應用(yong)于石油化工(gong)(gong)(gong)、重(zhong)(zhong)型(xing)機(ji)械(xie)(xie)、汽車制造、礦(kuang)山鐵路(lu)設備及航空部件(jian)(jian)的(de)加(jia)(jia)(jia)工(gong)(gong)(gong)制造。 對于粗車加(jia)(jia)(jia)工(gong)(gong)(gong)吃刀量大(da)(da),傳動系統的(de)優(you)化設計極大(da)(da)的(de)降低了機(ji)床的(de)故障率,而(er)特(te)(te)殊(shu)處理(li)過的(de)齒輪(lun)系統可(ke)以將更(geng)多的(de)阻尼扭矩轉移到各個軸,使軸部受(shou)力,進而(er)保護了齒部。

在操作自(zi)動化數控臥式車床時,我們(men)應當按照以下的規程來進行:

1、操作者必須熟悉(xi)數(shu)控臥(wo)式車(che)(che)床(chuang)使用說明(ming)書和車(che)(che)床(chuang)的一般性(xing)能(neng)、結構,嚴禁超性(xing)能(neng)使用。

2、開機前應(ying)按設備點檢卡規定檢查機床(chuang)各部分是否完整、正常,自動(dong)化數(shu)控車床(chuang)的安全防護裝置是否牢靠(kao)。

3、按潤滑(hua)圖表規定(ding)加(jia)油(you),檢(jian)查油(you)標(biao)、油(you)量(liang)、油(you)質及(ji)油(you)路是否正常,保持(chi)潤滑(hua)系統清(qing)潔,油(you)箱、油(you)眼(yan)不(bu)得敞開。

4、操(cao)作(zuo)者必須嚴格按照自動(dong)化(hua)數控臥式(shi)車床操(cao)作(zuo)步驟操(cao)作(zuo)機床,未經操(cao)作(zuo)者同(tong)意,其他人員不得私(si)自開動(dong)。

5、按(an)動各按(an)鍵(jian)時(shi)用(yong)力應適度(du),不得用(yong)力拍打(da)鍵(jian)盤、按(an)鍵(jian)和(he)顯示屏。

6、嚴禁(jin)敲打中心(xin)架、頂尖、刀架、導(dao)軌。

7、數(shu)控臥式(shi)車床(chuang)發生故障(zhang)或不正(zheng)常現象時,應立即停(ting)車檢查、排除。

8、操作者(zhe)離開機床、變(bian)換速度、更換刀具、測量尺寸、調整工件(jian)時,都應(ying)停車(che)。

9、工作(zuo)完畢后,應使數控臥式車床各部處于原始狀(zhuang)態,并切斷電源(yuan)。

10、妥善保(bao)管機床附件,保(bao)持機床整潔、完(wan)好。

11、做(zuo)好(hao)數控臥式(shi)車床清掃工作,保持清潔,認真執行交(jiao)接班手(shou)續(xu)。

落地車床啟(qi)動主軸要開(kai)(kai)動潤(run)滑電(dian)動機,直接(jie)按壓(ya)綠色按鈕即可,接(jie)觸器(qi)被接(jie)通(tong)時開(kai)(kai)始(shi)潤(run)滑電(dian)機,運轉開(kai)(kai)始(shi),隨后轉子接(jie)入全部(bu)電(dian)阻(zu),整個傳動控(kong)制開(kai)(kai)始(shi)啟(qi)動,時間(jian)繼電(dian)器(qi)及加速繼電(dian)器(qi)也開(kai)(kai)始(shi)起控(kong)制作用,逐級(ji)進行電(dian)阻(zu)切除起動,落地車床主傳起動過程完成。

運用數(shu)(shu)控車(che)床(chuang)(chuang)(chuang)技能(neng)進(jin)(jin)行工(gong)(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)(gong),不(bu)(bu)可避免會呈(cheng)(cheng)現(xian)(xian)各式(shi)各樣的(de)(de)毛病,臥式(shi)車(che)床(chuang)(chuang)(chuang)廠家今天為您講解的(de)(de)是加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)圓弧作用差(cha),尺(chi)度不(bu)(bu)到位等(deng)問(wen)題。工(gong)(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中呈(cheng)(cheng)現(xian)(xian)圓弧作用不(bu)(bu)理(li)(li)想,或尺(chi)度不(bu)(bu)到位情況(kuang),原(yuan)因多樣,包含(han)振(zhen)蕩頻(pin)(pin)率(lv)重疊導(dao)(dao)致(zhi)發生共振(zhen);加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(yi)不(bu)(bu)適(shi)合(he);參數(shu)(shu)設(she)置(zhi)不(bu)(bu)合(he)理(li)(li),進(jin)(jin)給速度過(guo)(guo)大(da),導(dao)(dao)致(zhi)圓弧加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)失步(bu)(bu);同(tong)步(bu)(bu)帶磨(mo)損;絲杠間隙過(guo)(guo)大(da)引起松(song)動或絲桿過(guo)(guo)緊(jin)導(dao)(dao)致(zhi)失步(bu)(bu)。 為處理(li)(li)以上問(wen)題,臥式(shi)車(che)床(chuang)(chuang)(chuang)廠家建議您加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)時找出(chu)發生共振(zhen)的(de)(de)工(gong)(gong)(gong)(gong)(gong)件,改(gai)動頻(pin)(pin)率(lv),避免再次發生共振(zhen);重新考慮加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(yi),編(bian)(bian)制(zhi)合(he)理(li)(li)的(de)(de)程(cheng)(cheng)序(xu);步(bu)(bu)進(jin)(jin)電機中的(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)速率(lv)F不(bu)(bu)能(neng)設(she)置(zhi)過(guo)(guo)大(da);替換(huan)同(tong)步(bu)(bu)帶;確(que)定機床(chuang)(chuang)(chuang)裝置(zhi)牢(lao)固,放置(zhi)平穩,查看拖板是否過(guo)(guo)緊(jin),間隙增(zeng)大(da)或刀架(jia)松(song)動等(deng)。另(ling)一個問(wen)題便(bian)是工(gong)(gong)(gong)(gong)(gong)件加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)時的(de)(de)工(gong)(gong)(gong)(gong)(gong)序(xu)發生變化,但其它工(gong)(gong)(gong)(gong)(gong)序(xu)尺(chi)度精確(que)。導(dao)(dao)致(zhi)這(zhe)種情況(kuang)呈(cheng)(cheng)現(xian)(xian)的(de)(de)原(yuan)因是這(zhe)段(duan)程(cheng)(cheng)序(xu)參數(shu)(shu)不(bu)(bu)合(he)理(li)(li),不(bu)(bu)在預定軌道內,變成格局不(bu)(bu)契合(he)說明書要求等(deng)。處理(li)(li)措施相對簡單,查看螺紋程(cheng)(cheng)序(xu)段(duan)是否呈(cheng)(cheng)現(xian)(xian)亂碼,或螺距不(bu)(bu)對,重新編(bian)(bian)制(zhi)這(zhe)段(duan)的(de)(de)程(cheng)(cheng)序(xu)。